01 · Coffee

Premium roasted coffee bags

Specialty coffee is among the most visible categories in CPG sustainability. Premium brands compete on freshness, provenance, and environmental stewardship. They ship in EVOH-laminated bags that cannot be recycled or composted. The dissonance is the opportunity.

EcoSphere replaces the EVOH barrier layer with a naturally-derived alternative. 18-month shelf life. Drop-in compatible with existing converter coating equipment. No new capex for the converter, no new equipment for the brand. The replacement is invisible — except in the end-of-life.

The converter base is concentrated. Fewer than 20 flexible packaging converters globally serve most premium coffee brands. Brand willingness-to-pay supports premium pricing on materials that deliver the sustainability story. A handful of contracts is the entire category.

Coffee bag specification

Bilayer architecture

Construction
Bilayer
Barrier layer thickness
8–20 μm
Substrate
PBAT or PLA
Target shelf life
18 months
Target OTR
<0.05 cc/m²·day·atm
First prototype
OTR 0.038, EAB 287%
Jerky wrapper specification

Trilayer architecture

Construction
Trilayer
Layer order
PBAT / EcoSphere / PBAT
Target WVTR
<5 g/m²/day
Target shrink
10–20% at 65–75°C
First prototype
16% shrink, WVTR 3.2 g/m²/day
Compatibility
VFFS / HFFS converter lines
02 · Jerky

Cured beef jerky wrappers

Jerky brands position as natural snacking. Minimally processed protein. Traditional preservation methods. Premium ingredients. Most of them ship in non-recyclable barrier laminates. Compostable packaging closes the brand-product gap.

The application demands both oxygen barrier (against fat oxidation) and moisture barrier (for product texture). EcoSphere's trilayer architecture delivers both, plus 10–20% shrink at moderate temperatures — enabling form-fit packaging that preserves shelf appeal without aluminum foil.

The trilayer also proves something larger: the same chemistry, deployed to a different application, hits commercial spec on first prototype. The platform doesn't end at coffee.

Competitive position

Where EcoSphere wins versus the certified incumbents and challengers.

The incumbents

TIPA Corp ($130M raised). Certified compostable EVOH-equivalent at premium pricing — but lacks the elongation performance for demanding mechanical applications.

Futamura ($1.3B revenue). Global cellulose-based market share with NatureFlex. Ductility tops out near 22% — insufficient for high-demand flexible applications.

Elevate Packaging. Dominates SME coffee through vertical integration, but barrier performance limits shelf life vs. EVOH.

The challengers

Lactips ($36.7M raised). Some performance, but the casein chemistry is hydro-sensitive — limiting application breadth.

Plantic (Kuraray subsidiary). Dominates meat trays but requires climate-controlled storage to maintain barrier performance.

EcoSphere. The only formulation combining EVOH-class barrier, >300% elongation, and home compostability with drop-in processability. All four. No tradeoffs.

Beyond the beachheads

A platform, not a product.

The PUL-GEL-GLY chemistry extends to every flexible packaging application where high oxygen barrier and compostability matter. Snack foods, fresh pasta, pet food pouches — the same backbone, different formulations.

Snack foods

Crisps, nuts, and other oxygen-sensitive snacks where freshness drives premium pricing.

Fresh pasta & tortillas

Modified atmosphere packaging applications requiring barrier performance and flexibility.

Pet food pouches

A growing premium category with active brand interest in compostable alternatives to multi-layer laminates.

Beyond-beachhead applications are out of scope for the seed round but represent the platform expansion opportunity for subsequent capital rounds.